How It's Made - Shuttlecocks

Shuttlecocks for millennia in the mid  th century the British created the  game badminton in which players hit a  shuttlecock back and forth over a net  made of feathers in Cork the shuttlecock  predates badminton by thousands of years  many people are familiar with the  plastic shuttlecocks used for badminton  games and backyards everywhere  but serious players use the original  feathered shuttlecock .

this facility uses  duck feathers to build their  shuttlecocks workers start by aligning  them with the feather side up and  storing them in cups in preparation for  the next phase of production  having the feathers aligned makes it  easier for a worker to feed them one by  one  into a specialized sorting machine.

this  device has  different sensors that  measure each feather  the feathers must be a specific size and  have a precise angle  the machine swords feathers of the same  size and angle into different bins  sometimes the sensors are unable to  measure certain feathers those feathers  fall into a separate bin a worker uses a  special chart to measure them by hand...

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