Why is it important to understand top dead center vs. overlap on a 4-stroke?
We're going to show you the difference between top dead center compression and overlap, the intake valves opening pistons going down okay as I so we're going to fill the cylinder okay, as the piston comes back up you'll see the exhaust valve that's not moving at all okay so now we've got this tight enough combustion area our both .
Our valves are closed there's a nice close-up showing both valves closed against their seats but this is where we check valve clearances when we do maintenance okay I should be able to go in here if this has the clearance and I should be able to rotate that bucket with no effort if I can't rotate the bucket what do I know I either have no clearance or possibly on overlap, so it should be a clue right away make sense okay so let me keep going here now.
We've sealed the chamber in there we've power this combustion as well so we're going to shove that piston down now the piston is still moving down okay and the exhaust valve is starting open what's the intake valve doing field it's closed right so now we're going to come up and we're just going to Foley over the exhaust valve when we're going to shoot those gases out as we're done with them watch what we have.
We have a thing called overlap so now of our second time up okay piston is all the way up look at the cam lobes on this trigger smoker here you see their faces each other watch no valve clearance okay doesn't have to be wholly open just soak a little bit and you see where there's a gap in there here's a nice close-up of the valves slightly open in that overlap position just off their seats okay it's just barely off it's seat but both of them are watch what happens.
When I continue on start the process over again the exhaust valve I was on its way closing if you remember and the intake valve was opening okay so we'll start over there's intake compression go ahead power hey I want to make a video really spend some time in here because this is an area that every year teaching or training text or whatnot thigh sees.
A problem where people seem to have this lack of understanding of top dead center compression because overlap is not talked about in a service manual because it's not anything needed for us as technicians or maintenance for assembly so that's why it's not discussed.
It's a actual fact that happens but you're just not going to see it so people find top dead center and then take for granted that on a four-stroke engine you need 720 degrees or two full revolutions to have a full complete cycle the big trick here is really if you're turning the motor over on the right direction travel which when I say right I don't mean right I mean correct you're going to find that when the intake valve fully opens and fully closes and the piston works.
Its way back up the next time around you will always be on top dead center compression just from intake compression power and exhaust so if you keep that clean mind you should be safe and and be good to always set valve clearance do cam timing and do the needed tasks that we need to do on these engines I cannot recommend enough if you're unfamiliar unsure use the service manual follow it like a checklist and everything you need is in there you build to do this well..
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